How to customize consumer electronic wiring harnesses?

1、 How to customize consumer electronic wiring harnesses?

UL certified wires can avoid purchasing wires with substandard performance, using commonly used models on the market, greatly reducing development cycles and sample and trial production costs.

Complies with UL785 (home appliance wiring standard), such as UL1007 (electronic cable), UL1015 (electronic cable), UL2468 (flat cable)

Wire standard:

UL1007 rated withstand voltage: 300V, rated temperature 80 ° C

UL1015 rated withstand voltage: 600V, rated temperature 105 ° C

UL2468 rated withstand voltage: 300V, rated temperature 80 ° C

Wire harness processing cost:

UL2468 processing cost

The efficiency of wire laying processing is higher than that of electronic wires, which indirectly saves costs.

Anti interference process:

1. Wire wound ferrite magnetic ring components resist high-frequency interference.

2. Wire twisted anti-interference treatment

2、 How to select a connector

1. According to the requirements of domestic electronic consumer electronics, in order to meet the requirements of Glow Wire, it is necessary to choose products with a relatively large market stock and reduce sample and mass production lead times.

2. According to the usage scenario, choose conventional, ultra-thin (to save space), and equipped with a buckle (to increase retention).

Line to board series:

0.6 spacing: XSR0.6 (Teflon)

0.8 spacing: SUR0.8 (Teflon wire),

1.0 Spacing:

SH1.0 (conventional, current: 1A, voltage: 50V)

NH1.0 (with buckle, current: 1A, voltage: 50V)

SHL1.0 (ultra thin, current: 1A, voltage: 50V)

1.25 Spacing:

51021 (conventional, current: 1A, current: 125V)

51146 (ultra thin, current: 1A, current: 125V)

GH1.25 (with buckle, current: 1A, current: 125V)

1.5 Spacing:

ZH1.5 (conventional, current 1A, voltage within 100V, can be air connected)

87439 (conventional, current 3A, voltage 250V)

2.0 Spacing:

PH2.0 (conventional, current 2A, voltage within 100V)

PHB2.0 (with buckle, current 3A, voltage within 250V)

PA2.0 (Add guide groove and lock catch on the basis of PH, current: 3A, voltage: within 250V)

2.5 Spacing:

XH2.5 (conventional, current: 3A, voltage within 250V)

XHB2.5 (with buckle, current: 3A, voltage within 250V)

XA2.5 (Add guide slot and lock catch on the basis of XH, current: 3A, voltage within 250V)

Board to board connector series

1.25 spacing: 51022 (current 1A, voltage 125V)

1.5 Spacing: JZ15 (vertical, current 1A, voltage 200V), SZN1.5 (horizontal, current 1A, voltage 200V)

2.0 spacing: SAN2.0 (vertical, current 2A, voltage 250V), JB20 (horizontal, current 2A, voltage 250V)

2.5 Spacing: SCN2.5 (vertical, current 3A, voltage 250V), JC25 (horizontal, current 3A, voltage 250V)

3.96 Spacing: SDN (vertical, current 7A, voltage 250V), JE40 (vertical, current 7A, voltage 300V)